ITAC Assessment: IC0152
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ITAC Assessment: IC0152
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Assessment Year 2008
Principal Product Automotive Parts Finisher
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 20
Plant Area 30,000
ft2
Annual Production 1
units
Production Hrs. Annual 2,060
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $56,201 687,292
kWh
Electricity Demand $20,375 4,066
kW-mo/yr
Electricity Fees $1,387 -
Natural Gas $10,883 1,061
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,707 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,223

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Raw Material Savings
01 2.4224: Upgrade controls on compressors $4,809 $5,020 $3,547
43,260
kWh
$1,262
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,810 $2,300 $3,547
43,260
kWh
$1,263
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $218 - $218
2,658
kWh
- - -
04 2.4239: Eliminate or reduce compressed air usage $3,150 $1,080 $3,150
38,419
kWh
- - -
05 2.4239: Eliminate or reduce compressed air usage $4,037 $1,404 $4,037
49,230
kWh
- - -
06 2.7135: Install occupancy sensors $922 $2,977 $682
8,313
kWh
$240
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $109 $89 $39
480
kWh
$15
-
kW-mo/yr
$60 $(-5.0)
08 2.7142: Utilize higher efficiency lamps and/or ballasts $382 $833 $292
3,565
kWh
$25
-
kW-mo/yr
$21 $44
09 2.6211: Conserve energy by efficient use of vending machines $270 - $150
1,800
kWh
$120
-
kW-mo/yr
- -
TOTAL RECOMMENDED $18,707 $13,703 $15,662
190,985
kWh
$2,925
-
kW-mo/yr
$81 $39
TOTAL IMPLEMENTED $6,223 $6,199 $4,560
55,618
kWh
$1,543
-
kW-mo/yr
$81 $39
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs