ITAC Assessment: IC0149
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ITAC Assessment: IC0149
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Assessment Year 2008
Principal Product Protective Relay Panels
NAICS 335313: Switchgear and Switchboard Apparatus Manufacturing
SIC 3613: Switchgear and Switchboard Apparatus
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 100,000
ft2
Annual Production 3,540
pieces
Production Hrs. Annual 7,344
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $69,989 1,711,800
kWh
Electricity Demand $13,377 3,738
kW-mo/yr
Electricity Fees $42,849 -
Natural Gas $133,504 15,264
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,586 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $71,792

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,460 $9,635 $3,045
70,770
kWh
$2,114
-
kW-mo/yr
- $417 $(-1,116.0)
02 2.7111: Reduce illumination to minimum necessary levels $6,168 $18,015 $4,102
95,397
kWh
$2,066
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $1,470 $7,381 $723
16,783
kWh
$747
-
kW-mo/yr
- - -
04 2.2437: Recover waste heat from equipment $3,526 $2,040 - - $3,526
-
MMBtu
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $141 - $141
3,280
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,594 $1,610 $2,594
60,265
kWh
- - - -
07 2.4321: Upgrade obsolete equipment $19,706 $210 $5,606
130,392
kWh
$14,100
-
kW-mo/yr
- - -
08 2.7447: Install vinyl strip / high speed / air curtain doors $37,783 $29,280 - - $37,783
-
MMBtu
- -
09 2.2223: Enhance sensitivity of temperature control and cutoff $849 - - - $849
-
MMBtu
- -
10 2.6211: Conserve energy by efficient use of vending machines $1,263 - $310
7,200
kWh
$953
-
kW-mo/yr
- - -
11 2.6212: Turn off equipment during breaks, reduce operating time $2,626 - $1,845
42,921
kWh
$781
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $80,586 $68,171 $18,366
427,008
kWh
$20,761
-
kW-mo/yr
$42,158
-
MMBtu
$417 $(-1,116.0)
TOTAL IMPLEMENTED $71,792 $50,156 $12,419
288,690
kWh
$17,914
-
kW-mo/yr
$42,158
-
MMBtu
$417 $(-1,116.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs