| Assessment Year | 2008 |
|---|---|
| Principal Product | Transmissions |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 186 |
| Plant Area |
160,000
ft2
|
| Annual Production | 21,200
pieces
|
| Production Hrs. Annual | 2,125
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $196,637 | 2,713,674 |
kWh
|
$0.072 |
| Electricity Demand | $46,371 | 8,635 |
kW-mo/yr
|
$5.37 |
| Electricity Fees | $3,294 | - |
|
- |
| Natural Gas | $95,323 | 9,975 |
MMBtu
|
$9.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $87,299 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $33,123 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7447: Install vinyl strip / high speed / air curtain doors | $11,678 | $1,537 | - | - | - |
$11,678
-
MMBtu
|
- | - | - | |
| 02 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $3,159 | - |
$3,159
43,878
kWh
|
- | - | - | - | - | - | |
| 03 | 4.652: Replace existing equipment with more suitable substitutes | $24,543 | $208,785 |
$2,407
33,428
kWh
|
$1,439
-
kW-mo/yr
|
- |
$20,697
-
MMBtu
|
- | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,453 | - | - | - | - |
$1,453
-
MMBtu
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $815 | - |
$663
9,214
kWh
|
$279
-
kW-mo/yr
|
$(-127.0) | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,631 | $729 |
$505
7,013
kWh
|
$215
-
kW-mo/yr
|
- | - | - | $777 | $134 | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $548 | $211 |
$64
894
kWh
|
$5
-
kW-mo/yr
|
- | - | - | $329 | $150 | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $541 | - |
$122
1,697
kWh
|
$419
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $1,535 | $3,688 |
$1,105
15,350
kWh
|
$430
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $487 | $424 |
$138
1,920
kWh
|
$349
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.6211: Conserve energy by efficient use of vending machines | $679 | - |
$389
5,400
kWh
|
$290
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.1333: Convert combustion equipment to burn oil | $27,915 | $32,868 |
$(-223.0)
(-3,096)
kWh
|
- | - |
$23,164
-
MMBtu
|
$4,974
-
gal
|
- | - | |
| 13 | 2.8114: Change rate schedules or other changes in utility service | $12,315 | - | - | - | $12,315 | - | - | - | - | |
| TOTAL RECOMMENDED | $87,299 | $248,242 |
$8,329
115,698
kWh
|
$3,426
-
kW-mo/yr
|
$12,188 |
$56,992
-
MMBtu
|
$4,974
-
gal
|
$1,106 | $284 | ||
| TOTAL IMPLEMENTED | $33,123 | $213,837 |
$7,889
109,580
kWh
|
$3,147
-
kW-mo/yr
|
- |
$20,697
-
MMBtu
|
- | $1,106 | $284 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs