ITAC Assessment: IC0140
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ITAC Assessment: IC0140
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Assessment Year 2008
Principal Product Ball Bearings
NAICS 333613: Mechanical Power Transmission Equipment Manufacturing
SIC 3562: Ball and Roller Bearings
Sales Range $100
M
to 500
M
# of Employees 192
Plant Area 158,137
ft2
Annual Production 300,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $525,761 10,027,860
kWh
Electricity Demand $191,380 20,005
kW-mo/yr
Natural Gas $233,229 25,351
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,456 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,573 $4,032 $1,119
21,510
kWh
$641
-
kW-mo/yr
- $210 $(-397.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $540 $1,133 $260
4,992
kWh
$278
-
kW-mo/yr
- $(-5.0) $7
03 2.7124: Make a practice of turning off lights when not needed $12,321 - $3,985
76,632
kWh
$8,336
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,900 $1,940 $409
7,858
kWh
$105
-
kW-mo/yr
- $591 $795
05 2.4133: Use most efficient type of electric motors $1,785 $2,728 $1,431
27,498
kWh
$354
-
kW-mo/yr
- - -
06 2.4226: Use / purchase optimum sized compressor $6,146 $80,600 $6,146
118,189
kWh
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,093 $5,980 $3,093
59,452
kWh
- - - -
08 2.2515: Use optimum thickness insulation $19,374 $4,100 - - $19,374
-
MMBtu
- -
09 2.6212: Turn off equipment during breaks, reduce operating time $135 - $68
1,314
kWh
$67
-
kW-mo/yr
- - -
10 2.4322: Use or replace with energy efficient substitutes $1,616 - $468
9,000
kWh
$1,148
-
kW-mo/yr
- - -
11 2.8113: Purchase gas directly from a contract gas supplier $9,973 - - - $9,973
-
MMBtu
- -
TOTAL RECOMMENDED $58,456 $100,513 $16,979
326,445
kWh
$10,929
-
kW-mo/yr
$29,347
-
MMBtu
$796 $405
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs