ITAC Assessment: BD0493
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ITAC Assessment: BD0493
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Assessment Year 2016
Principal Product Cookies, pies, and cakes
NAICS 311811: Retail Bakeries
SIC 2052: Cookies and Crackers
Sales Range $50
M
to 100
M
# of Employees 157
Plant Area 135,000
ft2
Annual Production 35,000,000
units
Production Hrs. Annual 4,991
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $213,317 4,372,000
kWh
Electricity Demand $28,896 4,816
kW-mo/yr
Electricity Fees $409 -
Natural Gas $119,222 30,949
MMBtu
Waste Disposal Costs
Water Usage $10,631 2,812
Tgal
Water Disposal $10,398 2,812
Tgal
TOTAL YEARLY COSTS $382,873
RECOMMENDED SAVINGS* $35,329 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $17,520 $1,900 $100
1,779
kWh
$4
-
kW-mo/yr
$17,416
-
MMBtu
02 2.1224: Replace boiler $7,259 $14,000 $(-11,340.0)
(-202,500)
kWh
$(-2,700.0)
-
kW-mo/yr
$21,299
-
MMBtu
03 2.1233: Analyze flue gas for proper air/fuel ratio $3,620 $6,000 - - $3,620
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,605 $600 $2,104
37,565
kWh
$501
-
kW-mo/yr
-
05 2.3132: Recharge batteries on during off-peak demand periods $2,280 $50 - $2,280
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $932 $20 $753
13,454
kWh
$179
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $925 $1,050 $627
11,195
kWh
$298
-
kW-mo/yr
-
08 2.4221: Install compressor air intakes in coolest locations $188 $500 $152
2,711
kWh
$36
-
kW-mo/yr
-
TOTAL RECOMMENDED $35,329 $24,120 $(-7,604.0)
(-135,796)
kWh
$598
-
kW-mo/yr
$42,335
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs