ITAC Assessment: IC0139
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ITAC Assessment: IC0139
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Assessment Year 2008
Principal Product Automotive Fasteners
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 152
Plant Area 141,106
ft2
Annual Production 240,000,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $153,052 5,789,938
kWh
Electricity Demand $214,396 18,104
kW-mo/yr
Natural Gas $163,082 17,599
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,836 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,939

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,308 $2,645 $2,308
88,624
kWh
- - - - -
02 2.4239: Eliminate or reduce compressed air usage $1,407 $3,105 $768
29,542
kWh
$639
-
kW-mo/yr
- - - -
03 2.4224: Upgrade controls on compressors $22,414 $12,440 $3,518
135,300
kWh
$18,896
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,435 $15,346 $1,542
59,253
kWh
$2,241
-
kW-mo/yr
- - - $652
05 2.7142: Utilize higher efficiency lamps and/or ballasts $811 $211 $227
8,732
kWh
$189
-
kW-mo/yr
- - $388 $7
06 2.7135: Install occupancy sensors $1,834 $4,703 $837
32,107
kWh
$997
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $19,058 $103,849 $11,338
436,062
kWh
$9,389
-
kW-mo/yr
- - $(-48.0) $(-1,621.0)
08 2.4133: Use most efficient type of electric motors $2,303 $6,227 $1,096
42,128
kWh
$1,207
-
kW-mo/yr
- - - -
09 2.7491: Insulate glazing, walls, ceilings, and roofs $92 $269 $21
800
kWh
$71
-
kW-mo/yr
- - - -
10 2.2511: Insulate bare equipment $2,623 $1,416 - - $2,623
-
MMBtu
- - -
11 2.1333: Convert combustion equipment to burn oil $7,860 $23,865 - - $6,804
-
MMBtu
$1,056
-
gal
- -
12 2.7221: Lower temperature during the winter season and vice-versa $4,079 - - - $4,079
-
MMBtu
- - -
13 2.6211: Conserve energy by efficient use of vending machines $779 - $140
5,400
kWh
$639
-
kW-mo/yr
- - - -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $833 $231 $173
6,658
kWh
$107
-
kW-mo/yr
- - $293 $260
TOTAL RECOMMENDED $70,836 $174,307 $21,968
844,606
kWh
$34,375
-
kW-mo/yr
$13,506
-
MMBtu
$1,056
-
gal
$633 $(-702.0)
TOTAL IMPLEMENTED $29,939 $17,374 $4,668
179,465
kWh
$20,639
-
kW-mo/yr
$4,079
-
MMBtu
- $293 $260
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs