| Assessment Year | 2005 |
|---|---|
| Principal Product | sodium and calcium phosphates |
| NAICS | 325180: Other Basic Inorganic Chemical Manufacturing |
| SIC | 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 170 |
| Plant Area |
863,656
ft2
|
| Annual Production | 172,004,786
lb
|
| Production Hrs. Annual | 8,520
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,245,332 | 55,775,718 |
kWh
|
$0.040 |
| Electricity Demand | $383,116 | 85,899 |
kW-mo/yr
|
$4.46 |
| Electricity Fees | $575,799 | - |
|
- |
| Natural Gas | $4,489,444 | 648,918 |
MMBtu
|
$6.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,522,594 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,172,759 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1394: Replace steam jets on vacuum system with electric motor driven vacuum pumps | $803,012 | $258,000 |
$(-44,148.0)
959,729
kWh
|
$(-8,840.0)
-
kW-mo/yr
|
$806,000
-
MMBtu
|
$50,000
-
Tgal
|
- | - | |
| 02 | 2.3411: Replace electric motors with back pressure steam turbines and use exhaust steam for process heat | $95,000 | $442,680 |
$238,000
4,572,720
kWh
|
- |
$(-138,000.0)
-
MMBtu
|
$(-5,000.0)
-
Tgal
|
- | - | |
| 03 | 2.5111: Convert from indirect to direct fired systems | $186,788 | $135,156 | - | - |
$164,788
-
MMBtu
|
$22,000
-
Tgal
|
- | - | |
| 04 | 2.2121: Increase amount of condensate returned | $93,000 | $235,998 | - | - |
$34,000
-
MMBtu
|
$59,000
-
Tgal
|
- | - | |
| 05 | 2.6231: Utilize controls to operate equipment only when needed | $11,047 | $30,000 | - | - |
$7,547
-
MMBtu
|
- | - | $3,500 | |
| 06 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $57,000 | $36,000 | - | - |
$55,000
-
MMBtu
|
$2,000
-
Tgal
|
- | - | |
| 07 | 2.2163: Use minimum steam operating pressure | $22,776 | - | - | - |
$22,776
-
MMBtu
|
- | - | - | |
| 08 | 2.2135: Repair and eliminate steam leaks | $9,304 | $2,800 | - | - | - | - |
$9,304
-
gal
|
- | |
| 09 | 2.2113: Repair or replace steam traps | $158,427 | $5,152 | - | - |
$158,427
-
MMBtu
|
- | - | - | |
| 10 | 2.2136: Install / repair insulation on steam lines | $17,406 | $19,704 | - | - |
$17,406
-
MMBtu
|
- | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $23,163 | $1,600 |
$20,442
444,378
kWh
|
$2,721
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.4133: Use most efficient type of electric motors | $45,671 | $195,432 |
$40,210
874,042
kWh
|
$5,461
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $1,522,594 | $1,362,522 |
$254,504
6,850,869
kWh
|
$(-658.0)
-
kW-mo/yr
|
$1,127,944
-
MMBtu
|
$128,000
-
Tgal
|
$9,304
-
gal
|
$3,500 | ||
| TOTAL IMPLEMENTED | $1,172,759 | $718,686 |
$16,504
2,278,149
kWh
|
$(-658.0)
-
kW-mo/yr
|
$1,038,609
-
MMBtu
|
$109,000
-
Tgal
|
$9,304
-
gal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs