| Assessment Year | 2005 |
|---|---|
| Principal Product | Forged Spur Gear Blanks and Forged Net Bevel Gears |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3246: |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
164,855
ft2
|
| Annual Production | 4,200,000
pieces
|
| Production Hrs. Annual | 7,416
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,142,380 | 20,927,390 |
kWh
|
$0.055 |
| Electricity Demand | $466,228 | 55,376 |
kW-mo/yr
|
$8.42 |
| Electricity Fees | $5,556 | - |
|
- |
| Natural Gas | $179,371 | 22,134 |
MMBtu
|
$8.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $114,995 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $96,070 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7221: Lower temperature during the winter season and vice-versa | $25,653 | $1,200 | - | - |
$25,653
-
MMBtu
|
- | - | |
| 02 | 2.7224: Reduce space conditioning during non-working hours | $1,264 | $100 | - | - |
$1,264
-
MMBtu
|
- | - | |
| 03 | 2.3191: Use demand controller or load shedder | $18,925 | $50,000 | - |
$18,925
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $22,421 | $119,810 |
$17,967
326,521
kWh
|
$4,454
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $2,110 | - |
$1,688
30,676
kWh
|
$422
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,948 | $2,100 |
$12,412
225,722
kWh
|
$1,536
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,510 | - |
$1,207
21,947
kWh
|
$303
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $24,843 | $107,641 |
$19,571
355,815
kWh
|
$5,272
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,662 | $13,166 |
$1,989
36,159
kWh
|
$993
-
kW-mo/yr
|
- | $112 | $568 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $659 | $800 |
$303
5,505
kWh
|
$67
-
kW-mo/yr
|
- | $92 | $197 | |
| TOTAL RECOMMENDED | $114,995 | $294,817 |
$55,137
1,002,345
kWh
|
$31,972
-
kW-mo/yr
|
$26,917
-
MMBtu
|
$204 | $765 | ||
| TOTAL IMPLEMENTED | $96,070 | $244,817 |
$55,137
1,002,345
kWh
|
$13,047
-
kW-mo/yr
|
$26,917
-
MMBtu
|
$204 | $765 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs