| Assessment Year | 2005 |
|---|---|
| Principal Product | Steel Forging |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
61,150
ft2
|
| Annual Production | 14,976,000
lb
|
| Production Hrs. Annual | 4,032
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $308,665 | 8,182,080 |
kWh
|
$0.038 |
| Electricity Demand | $224,570 | 50,309 |
kW-mo/yr
|
$4.46 |
| Natural Gas | $35,207 | 4,637 |
MMBtu
|
$7.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,255 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,241 | $2,600 |
$9,050
238,107
kWh
|
$2,191
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,006 | - |
$721
18,978
kWh
|
$285
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $362 | $994 |
$300
7,878
kWh
|
$62
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4235: Remove or close off unneeded compressed air lines | $1,474 | - |
$1,474
38,792
kWh
|
- | - | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $11,368 | $15,000 |
$8,473
222,981
kWh
|
$2,895
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $2,574 | $21,820 |
$1,907
50,283
kWh
|
$667
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7224: Reduce space conditioning during non-working hours | $1,313 | $231 | - | - |
$1,313
-
MMBtu
|
- | - | |
| 08 | 2.7224: Reduce space conditioning during non-working hours | $4,774 | $2,688 | - | - |
$4,774
-
MMBtu
|
- | - | |
| 09 | 2.8118: Check for accuracy of utility / power meters | $2,015 | - | - | - | - | - | $2,015 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,235 | $11,173 |
$1,079
28,367
kWh
|
$441
-
kW-mo/yr
|
- | $119 | $596 | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $893 | $1,023 |
$127
3,334
kWh
|
$22
-
kW-mo/yr
|
- | $245 | $499 | |
| TOTAL RECOMMENDED | $39,255 | $55,529 |
$23,131
608,720
kWh
|
$6,563
-
kW-mo/yr
|
$6,087
-
MMBtu
|
$364 | $3,110 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs