ITAC Assessment: IC0101
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ITAC Assessment: IC0101
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Assessment Year 2005
Principal Product Steel Forging
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 61,150
ft2
Annual Production 14,976,000
lb
Production Hrs. Annual 4,032
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $308,665 8,182,080
kWh
Electricity Demand $224,570 50,309
kW-mo/yr
Natural Gas $35,207 4,637
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,255 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,241 $2,600 $9,050
238,107
kWh
$2,191
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,006 - $721
18,978
kWh
$285
-
kW-mo/yr
- - -
03 2.4239: Eliminate or reduce compressed air usage $362 $994 $300
7,878
kWh
$62
-
kW-mo/yr
- - -
04 2.4235: Remove or close off unneeded compressed air lines $1,474 - $1,474
38,792
kWh
- - - -
05 2.6218: Turn off equipment when not in use $11,368 $15,000 $8,473
222,981
kWh
$2,895
-
kW-mo/yr
- - -
06 2.4133: Use most efficient type of electric motors $2,574 $21,820 $1,907
50,283
kWh
$667
-
kW-mo/yr
- - -
07 2.7224: Reduce space conditioning during non-working hours $1,313 $231 - - $1,313
-
MMBtu
- -
08 2.7224: Reduce space conditioning during non-working hours $4,774 $2,688 - - $4,774
-
MMBtu
- -
09 2.8118: Check for accuracy of utility / power meters $2,015 - - - - - $2,015
10 2.7142: Utilize higher efficiency lamps and/or ballasts $2,235 $11,173 $1,079
28,367
kWh
$441
-
kW-mo/yr
- $119 $596
11 2.7142: Utilize higher efficiency lamps and/or ballasts $893 $1,023 $127
3,334
kWh
$22
-
kW-mo/yr
- $245 $499
TOTAL RECOMMENDED $39,255 $55,529 $23,131
608,720
kWh
$6,563
-
kW-mo/yr
$6,087
-
MMBtu
$364 $3,110
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs