| Assessment Year | 2004 |
|---|---|
| Principal Product | Powedered Metal Automotive Parts |
| NAICS | 332117: Powder Metallurgy Part Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 260 |
| Plant Area |
125,000
ft2
|
| Annual Production | 15,000,000
pieces
|
| Production Hrs. Annual | 8,520
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $290,767 | 10,459,800 |
kWh
|
$0.028 |
| Electricity Demand | $160,790 | 18,697 |
kW-mo/yr
|
$8.60 |
| Electricity Fees | $43,823 | - |
|
- |
| Natural Gas | $818,129 | 148,103 |
MMBtu
|
$5.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $55,569 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7261: Install timers and/or thermostats | $4,234 | $30 | - | - |
$4,234
-
MMBtu
|
- | - | |
| 02 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $2,325 | - |
$2,187
68,343
kWh
|
$138
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $28,152 | $6,700 |
$20,422
638,198
kWh
|
$7,730
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $900 | $2,340 |
$651
20,339
kWh
|
$249
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $4,634 | - |
$2,295
71,803
kWh
|
$867
-
kW-mo/yr
|
- | $1,472 | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $4,783 | $17,315 |
$3,470
108,449
kWh
|
$1,313
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $487 | $1,544 |
$165
5,161
kWh
|
$61
-
kW-mo/yr
|
- | $97 | $164 | |
| 08 | 2.7135: Install occupancy sensors | $1,120 | $3,002 |
$972
30,416
kWh
|
$148
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,934 | $38,438 |
$4,056
126,639
kWh
|
$1,844
-
kW-mo/yr
|
- | $657 | $2,377 | |
| TOTAL RECOMMENDED | $55,569 | $69,369 |
$34,218
1,069,348
kWh
|
$12,350
-
kW-mo/yr
|
$4,234
-
MMBtu
|
$2,226 | $2,541 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs