| Assessment Year | 2004 |
|---|---|
| Principal Product | Drawn Wire |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $50 M to 100M |
| # of Employees | 118 |
| Plant Area |
204,500
ft2
|
| Annual Production | 175,000
ton
|
| Production Hrs. Annual | 7,248
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,255,500 | 27,900,000 |
kWh
|
$0.045 |
| Electricity Demand | $407,176 | 60,348 |
kW-mo/yr
|
$6.75 |
| Electricity Fees | $(-183,017.0) | - |
|
- |
| Natural Gas | $606,824 | 98,353 |
MMBtu
|
$6.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $356,765 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $181,396 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2121: Increase amount of condensate returned | $144,862 | $13,907 | - | - |
$95,394
-
MMBtu
|
- | - | - |
$49,468
-
Tgal
|
|
| 02 | 2.1134: Eliminate leaks in combustible gas lines | $105 | - | - | - |
$105
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2136: Install / repair insulation on steam lines | $1,035 | $400 | - | - |
$1,035
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2135: Repair and eliminate steam leaks | $4,809 | $585 | - | - |
$4,809
-
MMBtu
|
- | - | - | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $18,612 | $4,021 | - | - |
$21,312
-
MMBtu
|
- | $(-2,700.0) | - | - | |
| 06 | 2.1213: Direct warmest air to combustion intake | $943 | $582,998 |
$(-3,618.0)
(-83,220)
kWh
|
$(-744.0)
-
kW-mo/yr
|
$5,305
-
MMBtu
|
- | - | - | - | |
| 07 | 3.4154: Eliminate leaks in water lines and valves | $2,024 | $430,000 | - | - | - |
$2,024
-
Tgal
|
- | - | - | |
| 08 | 2.2422: Use waste heat from hot flue gases to generate steam | $48,922 | $200 |
$(-8,810.0)
(-231,848)
kWh
|
$(-2,031.0)
-
kW-mo/yr
|
$59,763
-
MMBtu
|
- | - | - | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $124,469 | $513 |
$97,937
2,577,273
kWh
|
$26,532
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $794 | $5,100 |
$648
17,056
kWh
|
$146
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $122 | - |
$122
3,202
kWh
|
- | - | - | - | - | - | |
| 12 | 2.1231: Establish burner maintenance schedule for boilers | $156 | $1,854 |
$127
3,336
kWh
|
$29
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.4237: Substitute compressed air cooling with water or air cooling | $197 | $240 |
$155
4,069
kWh
|
$42
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.7111: Reduce illumination to minimum necessary levels | $3,645 | $96,551 |
$4,121
108,417
kWh
|
$1,107
-
kW-mo/yr
|
- | - | - | $(-1,583.0) | - | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,601 | $13,349 |
$1,458
38,465
kWh
|
$530
-
kW-mo/yr
|
- | - | $105 | $508 | - | |
| 16 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,775 | $2,376 |
$263
6,925
kWh
|
$59
-
kW-mo/yr
|
- | - | $416 | $1,037 | - | |
| 17 | 2.7132: Install timers on light switches in little used areas | $1,694 | $5,190 |
$1,580
41,632
kWh
|
$114
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $356,765 | $1,157,284 |
$93,983
2,485,307
kWh
|
$25,784
-
kW-mo/yr
|
$187,723
-
MMBtu
|
$2,024
-
Tgal
|
$(-2,179.0) | $(-38.0) |
$49,468
-
Tgal
|
||
| TOTAL IMPLEMENTED | $181,396 | $590,036 |
$86,434
2,286,532
kWh
|
$23,945
-
kW-mo/yr
|
$71,017
-
MMBtu
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs