| Assessment Year | 2004 |
|---|---|
| Principal Product | Brake Parts |
| NAICS | 336510: Railroad Rolling Stock Manufacturing |
| SIC | 3531: Construction Machinery and Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
450,000
ft2
|
| Annual Production | 175,000
pieces
|
| Production Hrs. Annual | 3,920
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $200,200 | 3,967,633 |
kWh
|
$0.050 |
| Electricity Demand | $116,772 | 10,429 |
kW-mo/yr
|
$11.20 |
| Electricity Fees | $17,960 | - |
|
- |
| Natural Gas | $170,105 | 29,944 |
MMBtu
|
$5.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $145,508 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $117,212 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,301 | $900 |
$1,330
63,380
kWh
|
$971
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $5,280 | $10,420 |
$5,280
251,439
kWh
|
- | - | - | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,046 | - |
$605
28,814
kWh
|
$441
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.2124: Install de-aerator in place of condensate tank | $40,931 | $95,360 | - | - |
$40,689
-
MMBtu
|
- | - | - |
$242
-
Tgal
|
|
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,354 | $2,640 | - | - |
$3,354
-
MMBtu
|
- | - | - | - | |
| 06 | 2.2211: Use optimum temperature | $24,757 | $53,496 |
$(-563.0)
(-27,102)
kWh
|
$(-811.0)
-
kW-mo/yr
|
$26,719
-
MMBtu
|
$(-588.0) | - | - | - | |
| 07 | 2.2211: Use optimum temperature | $62,610 | $35,948 | - | - |
$77,610
-
MMBtu
|
- | $(-15,000.0) | - | - | |
| 08 | 2.7261: Install timers and/or thermostats | $377 | $1,384 | - | - |
$377
-
MMBtu
|
- | - | - | - | |
| 09 | 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses | $1,154 | $10,967 | - | - |
$1,154
-
MMBtu
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,008 | $11,878 |
$552
26,141
kWh
|
$855
-
kW-mo/yr
|
- | $122 | - | $479 | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $413 | $1,540 |
$126
6,037
kWh
|
$199
-
kW-mo/yr
|
- | - | - | $88 | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $787 | $896 |
$59
2,821
kWh
|
$42
-
kW-mo/yr
|
- | $264 | - | $422 | - | |
| 13 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $232 | $49 |
$90
4,281
kWh
|
$142
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.6212: Turn off equipment during breaks, reduce operating time | $258 | - |
$100
4,766
kWh
|
$158
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $145,508 | $225,478 |
$7,579
360,577
kWh
|
$1,997
-
kW-mo/yr
|
$149,903
-
MMBtu
|
$(-202.0) | $(-15,000.0) | $989 |
$242
-
Tgal
|
||
| TOTAL IMPLEMENTED | $117,212 | $147,753 |
$7,590
361,538
kWh
|
$1,953
-
kW-mo/yr
|
$121,653
-
MMBtu
|
$264 | $(-15,000.0) | $510 |
$242
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs