ITAC Assessment: IC0079
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ITAC Assessment: IC0079
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Assessment Year 2004
Principal Product Frozen Pizza
NAICS 311412: Frozen Specialty Food Manufacturing
SIC 2038: Frozen Specialties, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 39,000
ft2
Annual Production 550,000
pieces
Production Hrs. Annual 7,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $105,009 2,714,306
kWh
Electricity Demand $72,365 5,894
kW-mo/yr
Electricity Fees $21,125 -
Natural Gas $42,558 9,450
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,177,177 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,170,302

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $522 $400 $360
7,816
kWh
$162
-
kW-mo/yr
- -
02 2.2211: Use optimum temperature $4,226 - - - $4,226
-
MMBtu
-
03 2.1123: Install automatic stack damper $943 $375 - - $943
-
MMBtu
-
04 2.6231: Utilize controls to operate equipment only when needed $311 $224 - - $311
-
MMBtu
-
05 2.4133: Use most efficient type of electric motors $5,244 $18,858 $3,609
78,486
kWh
$1,635
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $2,248 $9,540 $2,053
44,670
kWh
$195
-
kW-mo/yr
- -
07 2.8227: Adjust / maintain fork lift trucks for most efficient operation $1,706 - $438
-
kWh
$1,268
-
kW-mo/yr
- -
08 2.8114: Change rate schedules or other changes in utility service $2,734 - - - - $2,734
09 4.111: Add equipment/ operators to reduce production bottleneck $1,159,243 $6,681,290 - - - $1,159,243
TOTAL RECOMMENDED $1,177,177 $6,710,687 $6,460
130,972
kWh
$3,260
-
kW-mo/yr
$5,480
-
MMBtu
$1,161,977
TOTAL IMPLEMENTED $1,170,302 $6,710,312 $6,022
130,972
kWh
$1,992
-
kW-mo/yr
$311
-
MMBtu
$1,161,977
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs