| Assessment Year | 2003 |
|---|---|
| Principal Product | Fence and Sign Posts |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $50 M to 100M |
| # of Employees | 350 |
| Plant Area |
256,000
ft2
|
| Annual Production | 120,000
ton
|
| Production Hrs. Annual | 4,256
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $953,228 | 15,897,323 |
kWh
|
$0.060 |
| Electricity Demand | $168,229 | 44,981 |
kW-mo/yr
|
$3.74 |
| Electricity Fees | $10,049 | - |
|
- |
| Natural Gas | $1,135,386 | 306,043 |
MMBtu
|
$3.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $504,237 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $255,326 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $38,692 | $7,174 | - | - |
$38,692
-
MMBtu
|
- | - | |
| 02 | 2.2443: Re-use or recycle hot or cold process exhaust air | $243,209 | $1,400,000 | - | - |
$243,209
-
MMBtu
|
- | - | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $2,757 | $516 | - | - |
$2,757
-
MMBtu
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,168 | $68,925 |
$15,151
252,512
kWh
|
$2,663
-
kW-mo/yr
|
- | $(-892.0) | $246 | |
| 05 | 4.446: Automate finishing process | $189,440 | $29,000 | - | - | - | $189,440 | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $9,360 | $13,999 |
$7,964
132,749
kWh
|
$1,396
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,611 | $3,488 |
$3,243
54,050
kWh
|
$368
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $504,237 | $1,523,102 |
$26,358
439,311
kWh
|
$4,427
-
kW-mo/yr
|
$284,658
-
MMBtu
|
$188,548 | $246 | ||
| TOTAL IMPLEMENTED | $255,326 | $1,414,515 |
$7,964
132,749
kWh
|
$1,396
-
kW-mo/yr
|
$245,966
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs