ITAC Assessment: IC0059
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ITAC Assessment: IC0059
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Assessment Year 2003
Principal Product Respiratory and Opthalmic Prescripion Pharmaceuticals
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $100
M
to 500
M
# of Employees 700
Plant Area 150,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $522,248 15,598,531
kWh
Electricity Demand $414,023 29,195
kW-mo/yr
Electricity Fees $72,263 -
Natural Gas $207,069 30,857
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,507 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,384 $3,000 $6,548
116,921
kWh
$836
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $1,075 $3,136 $953
17,012
kWh
$122
-
kW-mo/yr
- - -
03 2.4133: Use most efficient type of electric motors $3,765 $1,840 $3,338
39,736
kWh
$427
-
kW-mo/yr
- - -
04 2.2136: Install / repair insulation on steam lines $2,181 $1,832 - - $2,181
-
MMBtu
- -
05 2.2136: Install / repair insulation on steam lines $446 $792 - - $446
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $22,696 $89,463 $16,160
288,582
kWh
$2,065
-
kW-mo/yr
- $121 $4,350
07 2.7135: Install occupancy sensors $6,054 $12,848 $5,900
103,557
kWh
$154
-
kW-mo/yr
- - -
08 2.7243: Improve air circulation with destratification fans / other methods $15,906 $39,257 $(-1,113.0)
(-19,877)
kWh
$(-274.0)
-
kW-mo/yr
$16,663
-
MMBtu
$630 -
TOTAL RECOMMENDED $59,507 $152,168 $31,786
545,931
kWh
$3,330
-
kW-mo/yr
$19,290
-
MMBtu
$751 $4,350
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs