ITAC Assessment: IC0057
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ITAC Assessment: IC0057
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Assessment Year 2003
Principal Product Axles, Yolks and Shafts
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 76
Plant Area 113,355
ft2
Annual Production 30,842,000
lb
Production Hrs. Annual 4,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $132,378 2,587,277
kWh
Electricity Demand $32,344 9,321
kW-mo/yr
Electricity Fees $24,753 -
Natural Gas $311,972 79,787
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,718 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,069

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,372 $9,932 $1,697
28,231
kWh
$464
-
kW-mo/yr
- $2 $209
02 2.4133: Use most efficient type of electric motors $1,389 $6,391 $1,137
18,944
kWh
$252
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,069 $2,300 $2,625
43,765
kWh
$444
-
kW-mo/yr
- - -
04 2.2437: Recover waste heat from equipment $14,213 $127,200 - - $14,213
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $9,675 $43,955 $8,681
144,865
kWh
$1,477
-
kW-mo/yr
- $(-270.0) $(-213.0)
TOTAL RECOMMENDED $30,718 $189,778 $14,140
235,805
kWh
$2,637
-
kW-mo/yr
$14,213
-
MMBtu
$(-268.0) $(-4.0)
TOTAL IMPLEMENTED $3,069 $2,300 $2,625
43,765
kWh
$444
-
kW-mo/yr
- - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs