| Assessment Year | 2003 |
|---|---|
| Principal Product | Corrugated Sheets |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 36 |
| Plant Area |
107,000
ft2
|
| Annual Production | 107
thousand feet
|
| Production Hrs. Annual | 6,500
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $182,446 | 2,798,121 |
kWh
|
$0.065 |
| Electricity Demand | $24,224 | 6,655 |
kW-mo/yr
|
$3.64 |
| Electricity Fees | $727 | - |
|
- |
| Natural Gas | $110,063 | 43,660 |
MMBtu
|
$2.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $315,968 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $276,874 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,095 | $5,808 |
$1,297
19,913
kWh
|
$304
-
kW-mo/yr
|
- | - | $10 | $484 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $950 | $2,090 |
$787
12,103
kWh
|
$80
-
kW-mo/yr
|
- | - | - | $83 | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $961 | $1,069 |
$473
7,274
kWh
|
$488
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $4,526 | $2,954 |
$4,102
63,106
kWh
|
$424
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,409 | - |
$1,244
19,142
kWh
|
$165
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.2135: Repair and eliminate steam leaks | $10,710 | $2,925 | - | - |
$10,710
-
MMBtu
|
- | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $392 | $849 | - | - |
$392
-
MMBtu
|
- | - | - | |
| 08 | 2.2136: Install / repair insulation on steam lines | $1,772 | $4,314 | - | - |
$1,772
-
MMBtu
|
- | - | - | |
| 09 | 2.4322: Use or replace with energy efficient substitutes | $5,011 | $30,665 |
$4,541
69,862
kWh
|
$470
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,908 | $44,545 |
$15,184
233,597
kWh
|
$1,570
-
kW-mo/yr
|
- | - | $810 | $344 | |
| 11 | 3.1191: Change procedures / equipment / operating conditions | $8,604 | $13,918 | - | - | - |
$8,604
-
Tgal
|
- | - | |
| 12 | 4.451: Add additional production shift | $261,630 | $35,000 | - | - | - | - | $261,630 | - | |
| TOTAL RECOMMENDED | $315,968 | $144,137 |
$27,628
424,997
kWh
|
$3,501
-
kW-mo/yr
|
$12,874
-
MMBtu
|
$8,604
-
Tgal
|
$262,450 | $911 | ||
| TOTAL IMPLEMENTED | $276,874 | $44,157 |
$1,717
26,416
kWh
|
$653
-
kW-mo/yr
|
$12,874
-
MMBtu
|
- | $261,630 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs