| Assessment Year | 2003 |
|---|---|
| Principal Product | Corrugated Boxes |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 185 |
| Plant Area |
160,000
ft2
|
| Annual Production | 60,000
ton
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $330,824 | 5,185,689 |
kWh
|
$0.064 |
| Electricity Demand | $37,451 | 10,432 |
kW-mo/yr
|
$3.59 |
| Electricity Fees | $2,832 | - |
|
- |
| Natural Gas | $185,449 | 58,666 |
MMBtu
|
$3.16 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $91,418 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $7,132 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $4,456 | $1,743 | - | - |
$4,456
-
MMBtu
|
- | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $1,894 | $969 |
$1,719
26,861
kWh
|
$175
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $997 | - |
$905
14,142
kWh
|
$92
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $27,795 | $76,995 |
$26,239
409,979
kWh
|
$2,676
-
kW-mo/yr
|
- | $(-517.0) | - | $(-603.0) | |
| 05 | 2.2136: Install / repair insulation on steam lines | $2,508 | $3,420 | - | - |
$2,508
-
MMBtu
|
- | - | - | |
| 06 | 2.2136: Install / repair insulation on steam lines | $1,733 | $2,471 | - | - |
$1,733
-
MMBtu
|
- | - | - | |
| 07 | 2.7233: Use properly designed and sized hvac equipment | $15,702 | $56,250 | - | - |
$15,702
-
MMBtu
|
- | - | - | |
| 08 | 2.1392: Replace purchased steam with other energy source | $8,870 | $68,320 | - | - |
$8,870
-
MMBtu
|
- | - | - | |
| 09 | 4.447: Automate payroll system | $27,463 | $4,684 | - | - | - | $9,802 | $17,661 | - | |
| TOTAL RECOMMENDED | $91,418 | $214,852 |
$28,863
450,982
kWh
|
$2,943
-
kW-mo/yr
|
$33,269
-
MMBtu
|
$9,285 | $17,661 | $(-603.0) | ||
| TOTAL IMPLEMENTED | $7,132 | $6,860 |
$2,624
41,003
kWh
|
$267
-
kW-mo/yr
|
$4,241
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs