| Assessment Year | 2002 |
|---|---|
| Principal Product | Iron Castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $1 M to 5M |
| # of Employees | 45 |
| Plant Area |
50,000
ft2
|
| Annual Production | 2,000
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $80,226 | 2,264,485 |
kWh
|
$0.035 |
| Electricity Demand | $43,075 | 13,510 |
kW-mo/yr
|
$3.19 |
| Electricity Fees | $27,374 | - |
|
- |
| Natural Gas | $34,826 | 5,404 |
MMBtu
|
$6.44 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $76,663 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,686 | $5,950 |
$1,321
37,755
kWh
|
$331
-
kW-mo/yr
|
- | $1 | $33 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $763 | $1,874 |
$256
7,323
kWh
|
$27
-
kW-mo/yr
|
- | $293 | $187 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,932 | $2,500 |
$5,688
162,643
kWh
|
$1,244
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $1,218 | $3,335 |
$1,143
32,656
kWh
|
$75
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,156 | $610 |
$949
27,108
kWh
|
$207
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $2,173 | $1,520 |
$1,513
43,272
kWh
|
$660
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $3,130 | $6,689 | - | - |
$3,130
-
MMBtu
|
- | - | |
| 08 | 4.423: Move product using mechanical means | $59,605 | $227,720 | - | - | - | $59,605 | - | |
| TOTAL RECOMMENDED | $76,663 | $250,198 |
$10,870
310,757
kWh
|
$2,544
-
kW-mo/yr
|
$3,130
-
MMBtu
|
$59,899 | $220 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs