| Assessment Year | 2002 |
|---|---|
| Principal Product | Zinc, Aluminum and Magnesium Die Castings |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3364: Nonferrous Die-Castings, Except Aluminum |
| Sales Range | $50 M to 100M |
| # of Employees | 120 |
| Plant Area |
110,340
ft2
|
| Annual Production | 1,397,000
lb
|
| Production Hrs. Annual | 3,060
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $202,475 | 6,008,637 |
kWh
|
$0.034 |
| Electricity Demand | $172,275 | 12,195 |
kW-mo/yr
|
$14.13 |
| Electricity Fees | $81,756 | - |
|
- |
| Natural Gas | $351,471 | 53,783 |
MMBtu
|
$6.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $126,944 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $7,074 | $11,051 |
$4,318
105,318
kWh
|
- |
$2,756
-
MMBtu
|
- | - | - | |
| 02 | 2.2511: Insulate bare equipment | $1,672 | $2,348 | - | - |
$1,672
-
MMBtu
|
- | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $14,194 | $33,428 |
$4,241
172,697
kWh
|
$9,953
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,069 | $1,299 |
$273
6,658
kWh
|
$129
-
kW-mo/yr
|
- | $267 | - | $400 | |
| 05 | 2.1321: Replace fossil fuel equipment with electrical equipment | $60,387 | $190,035 |
$(-15,513.0)
(-378,360)
kWh
|
$(-11,530.0)
-
kW-mo/yr
|
$82,006
-
MMBtu
|
- | - | $5,424 | |
| 06 | 2.2514: Cover open tanks | $22,621 | $19,645 |
$2,810
68,530
kWh
|
- |
$19,811
-
MMBtu
|
- | - | - | |
| 07 | 4.444: Install system to collect scrap | $16,357 | $24,000 | - | - | - | $16,357 | - | - | |
| 08 | 4.211: Consider use / purchase of bulk materials where possible | $3,570 | - | - | - | - | - | $3,570 | - | |
| TOTAL RECOMMENDED | $126,944 | $281,806 |
$(-3,871.0)
(-25,157)
kWh
|
$(-1,448.0)
-
kW-mo/yr
|
$106,245
-
MMBtu
|
$16,624 | $3,570 | $5,824 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs