ITAC Assessment: IC0046
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ITAC Assessment: IC0046
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Assessment Year 2002
Principal Product Aluminum Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 42,200
ft2
Annual Production 1,800,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $70,696 2,131,278
kWh
Electricity Demand $36,241 5,666
kW-mo/yr
Electricity Fees $10,668 -
Natural Gas $170,585 27,847
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $140,186 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,411

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $720 $1,900 $522
15,820
kWh
$198
-
kW-mo/yr
- - - - -
02 2.2437: Recover waste heat from equipment $3,889 - - - $3,889
-
MMBtu
- - - -
03 2.2511: Insulate bare equipment $30,483 $53,653 - - $30,483
-
MMBtu
- - - -
04 2.2511: Insulate bare equipment $6,403 $11,922 - - $6,403
-
MMBtu
- - - -
05 3.5217: Reuse / recycle/ sell paper products $1,140 - - - - - $1,140
-
lb
- -
06 3.7214: Reduce or eliminate waste $36,204 $27,704 $(-1,350.0)
(-40,899)
kWh
$(-512.0)
-
kW-mo/yr
- $38,066
-
Tgal
- - -
07 4.447: Automate payroll system $58,887 $6,196 - - - - - $7,020 $51,867
08 4.513: Re-arrange equipment layout to reduce labor costs $2,460 $1,600 - - - - - $2,460 -
TOTAL RECOMMENDED $140,186 $102,975 $(-828.0)
(-25,079)
kWh
$(-314.0)
-
kW-mo/yr
$40,775
-
MMBtu
$38,066
-
Tgal
$1,140
-
lb
$9,480 $51,867
TOTAL IMPLEMENTED $99,411 $37,400 $(-828.0)
(-25,079)
kWh
$(-314.0)
-
kW-mo/yr
- $38,066
-
Tgal
$1,140
-
lb
$9,480 $51,867
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs