| Assessment Year | 2002 |
|---|---|
| Principal Product | Aluminum Castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 135 |
| Plant Area |
42,200
ft2
|
| Annual Production | 1,800,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $70,696 | 2,131,278 |
kWh
|
$0.033 |
| Electricity Demand | $36,241 | 5,666 |
kW-mo/yr
|
$6.40 |
| Electricity Fees | $10,668 | - |
|
- |
| Natural Gas | $170,585 | 27,847 |
MMBtu
|
$6.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $140,186 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $99,411 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $720 | $1,900 |
$522
15,820
kWh
|
$198
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $3,889 | - | - | - |
$3,889
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2511: Insulate bare equipment | $30,483 | $53,653 | - | - |
$30,483
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $6,403 | $11,922 | - | - |
$6,403
-
MMBtu
|
- | - | - | - | |
| 05 | 3.5217: Reuse / recycle/ sell paper products | $1,140 | - | - | - | - | - |
$1,140
-
lb
|
- | - | |
| 06 | 3.7214: Reduce or eliminate waste | $36,204 | $27,704 |
$(-1,350.0)
(-40,899)
kWh
|
$(-512.0)
-
kW-mo/yr
|
- |
$38,066
-
Tgal
|
- | - | - | |
| 07 | 4.447: Automate payroll system | $58,887 | $6,196 | - | - | - | - | - | $7,020 | $51,867 | |
| 08 | 4.513: Re-arrange equipment layout to reduce labor costs | $2,460 | $1,600 | - | - | - | - | - | $2,460 | - | |
| TOTAL RECOMMENDED | $140,186 | $102,975 |
$(-828.0)
(-25,079)
kWh
|
$(-314.0)
-
kW-mo/yr
|
$40,775
-
MMBtu
|
$38,066
-
Tgal
|
$1,140
-
lb
|
$9,480 | $51,867 | ||
| TOTAL IMPLEMENTED | $99,411 | $37,400 |
$(-828.0)
(-25,079)
kWh
|
$(-314.0)
-
kW-mo/yr
|
- |
$38,066
-
Tgal
|
$1,140
-
lb
|
$9,480 | $51,867 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs