ITAC Assessment: IC0043
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ITAC Assessment: IC0043
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Assessment Year 2002
Principal Product Disposable Plastic Food Packaging
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 230
Plant Area 180,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $384,265 7,741,659
kWh
Electricity Demand $65,853 18,343
kW-mo/yr
Electricity Fees $55,974 -
Natural Gas $31,018 6,431
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $143,060 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,410

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7111: Reduce illumination to minimum necessary levels $700 $578 $461
8,226
kWh
$176
-
kW-mo/yr
$12 - $51
02 2.7142: Utilize higher efficiency lamps and/or ballasts $21,789 $81,125 $21,112
376,992
kWh
$2,654
-
kW-mo/yr
$(-1,388.0) - $(-589.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $117 $1,822 $84
1,499
kWh
$10
-
kW-mo/yr
- - $23
04 2.7135: Install occupancy sensors $705 $783 $683
12,207
kWh
$22
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $965 $1,169 $336
5,992
kWh
$29
-
kW-mo/yr
$240 - $360
06 2.4221: Install compressor air intakes in coolest locations $4,481 $3,120 $3,624
64,725
kWh
$857
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,358 $26,100 $13,643
243,619
kWh
$1,715
-
kW-mo/yr
- - -
08 4.122: Develop standard procedures to improve internal yields $98,945 $37,525 - - $38,703 $60,242 -
TOTAL RECOMMENDED $143,060 $152,222 $39,943
713,260
kWh
$5,463
-
kW-mo/yr
$37,567 $60,242 $(-155.0)
TOTAL IMPLEMENTED $43,410 $113,914 $39,260
701,053
kWh
$5,441
-
kW-mo/yr
$(-1,136.0) - $(-155.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs