ITAC Assessment: IC0026
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ITAC Assessment: IC0026
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Assessment Year 2002
Principal Product Electropolishing
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 40,000
ft2
Annual Production 55,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $141,934 2,774,018
kWh
Electricity Demand $30,678 27,613
kW-mo/yr
Electricity Fees $30,879 -
Natural Gas $103,625 12,044
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $294,926 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $78,947

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $945 $8,326 $814
12,313
kWh
$60
-
kW-mo/yr
$9 - $62
02 2.7142: Utilize higher efficiency lamps and/or ballasts $10,379 $25,075 $8,223
125,252
kWh
$273
-
kW-mo/yr
$518 - $1,365
03 2.4221: Install compressor air intakes in coolest locations $102 $150 $94
1,435
kWh
$8
-
kW-mo/yr
- - -
04 4.111: Add equipment/ operators to reduce production bottleneck $205,600 $100,000 - - $205,600 - -
05 4.426: Modify workload $77,900 $23,900 - - $77,100 $800 -
TOTAL RECOMMENDED $294,926 $157,451 $9,131
139,000
kWh
$341
-
kW-mo/yr
$283,227 $800 $1,427
TOTAL IMPLEMENTED $78,947 $32,376 $908
13,748
kWh
$68
-
kW-mo/yr
$77,109 $800 $62
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs