| Assessment Year | 2001 |
|---|---|
| Principal Product | Gears and Pinions |
| NAICS |
n/a
|
| SIC | 3566: Speed Changers, Industrial High-Speed Drives, and Gears |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
48,000
ft2
|
| Annual Production | 200,000
pieces
|
| Production Hrs. Annual | 4,590
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $26,545 | 716,470 |
kWh
|
$0.037 |
| Electricity Demand | $30,678 | 2,507 |
kW-mo/yr
|
$12.24 |
| Electricity Fees | $9,356 | - |
|
- |
| Natural Gas | $33,245 | 3,449 |
MMBtu
|
$9.64 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $42,186 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,245 | $900 | n/a |
$1,404
28,635
kWh
|
$841
-
kW-mo/yr
|
- | - | - | - | - |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $272 | $150 | n/a |
$131
2,681
kWh
|
$141
-
kW-mo/yr
|
- | - | - | - | - |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,208 | $14,105 | n/a |
$1,299
26,514
kWh
|
$912
-
kW-mo/yr
|
- | - | $2,933 | $64 | - |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $4,187 | $14,750 | n/a |
$2,914
59,476
kWh
|
$1,748
-
kW-mo/yr
|
- | - | $(-125.0) | $(-350.0) | - |
| 05 | 2.7135: Install occupancy sensors | $1,046 | $501 | n/a |
$934
19,051
kWh
|
$112
-
kW-mo/yr
|
- | - | - | - | - |
| 06 | 2.5111: Convert from indirect to direct fired systems | $11,745 | $14,000 | n/a | - | - |
$5,745
-
MMBtu
|
- | $6,000 | - | - |
| 07 | 2.3191: Use demand controller or load shedder | $3,070 | $2,812 | n/a | - |
$3,070
-
kW-mo/yr
|
- | - | - | - | - |
| 08 | 3.5311: Recover and reuse waste material | $14,413 | $72,000 | n/a | - | - | - |
$13,992
-
gal
|
- | - | $421 |
| TOTAL RECOMMENDED | $42,186 | $119,218 |
$6,682
136,357
kWh
|
$6,824
-
kW-mo/yr
|
$5,745
-
MMBtu
|
$13,992
-
gal
|
$8,808 | $(-286.0) | $421 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs