ITAC Assessment: IC0020
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ITAC Assessment: IC0020
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Assessment Year 2001
Principal Product Fabricated Metal Products
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 32
Plant Area 62,000
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 2,168
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $20,016 484,181
kWh
Electricity Demand $23,639 1,923
kW-mo/yr
Electricity Fees $6,143 -
Natural Gas $24,851 2,301
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,398 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,349

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,536 $1,800 $2,159
39,979
kWh
$2,377
-
kW-mo/yr
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $488 - $183
3,384
kWh
$305
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $325 $735 $132
2,443
kWh
$193
-
kW-mo/yr
- - - -
04 2.6232: Install set-back timers $2,895 $580 - - $2,895
-
MMBtu
- - -
05 3.1191: Change procedures / equipment / operating conditions $3,154 - - - - $1,740
-
lb
$1,414 -
06 4.447: Automate payroll system $11,000 $4,748 - - - - $4,900 $6,100
TOTAL RECOMMENDED $22,398 $7,863 $2,474
45,806
kWh
$2,875
-
kW-mo/yr
$2,895
-
MMBtu
$1,740
-
lb
$6,314 $6,100
TOTAL IMPLEMENTED $5,349 $2,535 $2,474
45,806
kWh
$2,875
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs