| Assessment Year | 2001 |
|---|---|
| Principal Product | Metal Plating and Polishing |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
50,000
ft2
|
| Annual Production | 10,500,000
lb
|
| Production Hrs. Annual | 3,060
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $162,236 | 5,106,331 |
kWh
|
$0.032 |
| Electricity Demand | $184,601 | 14,745 |
kW-mo/yr
|
$12.52 |
| Electricity Fees | $49,196 | - |
|
- |
| Natural Gas | $225,553 | 52,300 |
MMBtu
|
$4.31 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $235,176 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,609 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1113: Reduce combustion air flow to optimum | $703 | $1,500 | - | - |
$703
-
MMBtu
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,338 | $1,000 |
$4,040
126,247
kWh
|
$5,298
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,325 | $115 |
$574
17,958
kWh
|
$751
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2511: Insulate bare equipment | $423 | $1,863 | - | - |
$423
-
MMBtu
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $749 | $201 | - | - |
$749
-
MMBtu
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $1,096 | $3,753 | - | - |
$1,096
-
MMBtu
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,742 | $6,722 |
$641
20,027
kWh
|
$1,101
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2443: Re-use or recycle hot or cold process exhaust air | $28,900 | $206,000 | - | - |
$28,900
-
MMBtu
|
- | - | |
| 09 | 4.447: Automate payroll system | $37,300 | $9,195 | - | - | - | $32,400 | $4,900 | |
| 10 | 4.426: Modify workload | $153,600 | $57,100 | - | - | - | $86,000 | $67,600 | |
| TOTAL RECOMMENDED | $235,176 | $287,449 |
$5,255
164,232
kWh
|
$7,150
-
kW-mo/yr
|
$31,871
-
MMBtu
|
$118,400 | $72,500 | ||
| TOTAL IMPLEMENTED | $49,609 | $17,512 |
$4,040
126,247
kWh
|
$5,298
-
kW-mo/yr
|
$2,971
-
MMBtu
|
$32,400 | $4,900 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs