ITAC Assessment: IC0006
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ITAC Assessment: IC0006
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Assessment Year 2001
Principal Product Ball Bearings
NAICS
n/a
SIC 3562: Ball and Roller Bearings
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 54,500
ft2
Annual Production 22,000,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $199,524 5,351,729
kWh
Electricity Demand $115,306 9,407
kW-mo/yr
Electricity Fees $20,817 -
Natural Gas $18,049 2,666
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $411,942 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $86,973

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,018 $5,950 $4,597
123,245
kWh
$2,421
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $3,969 $3,000 $2,601
69,733
kWh
$1,368
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,974 $29,136 $4,428
118,717
kWh
$2,546
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $2,411 $3,500 $834
22,355
kWh
$1,577
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $5,570 $10,600 $759
20,351
kWh
$4,811
-
kW-mo/yr
- -
06 4.322: Eliminate old stock and modify inventory control $300,000 $8,500 - - - $300,000
07 4.426: Modify workload $65,000 $5,500 - - $48,000 $17,000
08 4.441: Install automatic packing equipment $21,000 $53,000 - - $21,000 -
TOTAL RECOMMENDED $411,942 $119,186 $13,219
354,401
kWh
$12,723
-
kW-mo/yr
$69,000 $317,000
TOTAL IMPLEMENTED $86,973 $54,686 $10,618
284,668
kWh
$11,355
-
kW-mo/yr
$48,000 $17,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs