ITAC Assessment: IC0004
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ITAC Assessment: IC0004
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Assessment Year 2001
Principal Product Fabricated Metal Parts
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 280
Plant Area 140,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 4,590
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $101,205 2,451,054
kWh
Electricity Demand $85,752 6,792
kW-mo/yr
Electricity Fees $16,057 -
Natural Gas $20,245 2,345
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $950,692 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,962

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,919 $1,100 $1,457
35,274
kWh
$1,462
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $730 $3,200 $376
9,099
kWh
$354
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $20,217 $65,216 $8,729
211,368
kWh
$11,488
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $826 $2,328 $207
5,021
kWh
$88
-
kW-mo/yr
$410 - $121
05 4.652: Replace existing equipment with more suitable substitutes $224,000 $9,200 - - $163,000 $61,000 -
06 4.322: Eliminate old stock and modify inventory control $702,000 $8,500 - - - $702,000 -
TOTAL RECOMMENDED $950,692 $89,544 $10,769
260,762
kWh
$13,392
-
kW-mo/yr
$163,410 $763,000 $121
TOTAL IMPLEMENTED $23,962 $68,644 $10,393
251,663
kWh
$13,038
-
kW-mo/yr
$410 - $121
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs