ITAC Assessment: IC0001
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ITAC Assessment: IC0001
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Assessment Year 2001
Principal Product Refrigeration Equipment
NAICS
n/a
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 285,685
ft2
Annual Production 24,000
pieces
Production Hrs. Annual 5,344
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $148,832 3,786,037
kWh
Electricity Demand $105,425 8,652
kW-mo/yr
Electricity Fees $16,877 -
Natural Gas $58,913 16,038
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,429,285 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $339,925

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.6218: Turn off equipment when not in use $3,732 - - - $3,732
-
MMBtu
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,032 $700 $8,245
211,414
kWh
$5,787
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $2,387 $2,500 $1,403
35,976
kWh
$984
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $855 - $502
12,874
kWh
$353
-
kW-mo/yr
- -
05 2.7135: Install occupancy sensors $1,478 $3,204 $533
13,670
kWh
$945
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $228 $1,370 $160
4,107
kWh
$68
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $15,986 $68,895 $8,918
228,660
kWh
$7,068
-
kW-mo/yr
- -
08 2.4133: Use most efficient type of electric motors $1,227 $3,266 $600
15,372
kWh
$627
-
kW-mo/yr
- -
09 4.513: Re-arrange equipment layout to reduce labor costs $110,160 $64 - - - $110,160
10 4.112: Replace old machine with new automatic multi-station tool $367,200 $826,000 - - - $367,200
11 4.112: Replace old machine with new automatic multi-station tool $612,000 $900,000 - - - $612,000
12 4.631: Install an uninteruptable power supply $300,000 $840,000 - - - $300,000
TOTAL RECOMMENDED $1,429,285 $2,645,999 $20,361
522,073
kWh
$15,832
-
kW-mo/yr
$3,732
-
MMBtu
$1,389,360
TOTAL IMPLEMENTED $339,925 $919,935 $20,361
522,073
kWh
$15,832
-
kW-mo/yr
$3,732
-
MMBtu
$300,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs