ITAC Assessment: IA0565
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Assessment Year 2016
Principal Product Agricultural Steel Products
NAICS 333111: Farm Machinery and Equipment Manufacturing
SIC 3523: Farm Machinery and Equipment
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 700,000
ft2
Annual Production 120,000,000
lb
Production Hrs. Annual 4,590
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $423,403 10,706,830
kWh
Electricity Demand $140,273 27,876
kW-mo/yr
Electricity Fees $9,174 -
Natural Gas $37,526 10,501
MMBtu
LPG $99,911 14,536
MMBtu
TOTAL YEARLY COSTS $710,287
RECOMMENDED SAVINGS* $66,553 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,792

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $54,062 $60,264 $40,014
1,047,405
kWh
$14,048
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $3,083 $5,550 $3,083
80,704
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,616 $5,218 $1,924
50,424
kWh
$692
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $2,371 $500 $1,771
46,360
kWh
$600
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $1,846 $2,352 - - $1,846
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,529 $165 $1,139
29,788
kWh
$390
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,046 $70 $794
20,790
kWh
$252
-
kW-mo/yr
-
TOTAL RECOMMENDED $66,553 $74,119 $48,725
1,275,471
kWh
$15,982
-
kW-mo/yr
$1,846
-
MMBtu
TOTAL IMPLEMENTED $6,792 $3,087 $3,704
96,938
kWh
$1,242
-
kW-mo/yr
$1,846
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs