ITAC Assessment: IA0557
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ITAC Assessment: IA0557
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Assessment Year 2016
Principal Product cereal
NAICS 311230: Breakfast Cereal Manufacturing
SIC 2043: Cereal Breakfast Foods
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 143,000
ft2
Annual Production 17,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,616 4,192,500
kWh
Electricity Demand $182,057 9,120
kW-mo/yr
Natural Gas $245,108 46,672
MMBtu
TOTAL YEARLY COSTS $533,781
RECOMMENDED SAVINGS* $64,308 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,381

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $44,271 $95,210 $19,952
788,611
kWh
$24,319
-
kW-mo/yr
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,548 $500 $743
29,386
kWh
$805
-
kW-mo/yr
- -
03 2.4133: Use most efficient type of electric motors $5,367 $29,084 $2,371
93,717
kWh
$2,996
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $4,037 $4,835 - - $4,037 -
05 2.7135: Install occupancy sensors $3,284 $5,488 $3,284
129,808
kWh
- - -
06 2.2136: Install / repair insulation on steam lines $2,719 $5,030 - - - $2,719
-
MMBtu
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,648 $189 $793
31,273
kWh
$855
-
kW-mo/yr
- -
08 2.2511: Insulate bare equipment $553 $242 - - - $553
-
MMBtu
09 2.4231: Reduce the pressure of compressed air to the minimum required $461 $35 $222
8,760
kWh
$239
-
kW-mo/yr
- -
10 2.4221: Install compressor air intakes in coolest locations $420 $398 $171
6,829
kWh
$249
-
kW-mo/yr
- -
TOTAL RECOMMENDED $64,308 $141,011 $27,536
1,088,384
kWh
$29,463
-
kW-mo/yr
$4,037 $3,272
-
MMBtu
TOTAL IMPLEMENTED $5,381 $5,496 $1,015
40,033
kWh
$1,094
-
kW-mo/yr
- $3,272
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs