ITAC Assessment: IA0552
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ITAC Assessment: IA0552
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Assessment Year 2016
Principal Product Custom Components
NAICS 332313: Plate Work Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 72,000
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,719 3,130,160
kWh
Electricity Demand $78,961 6,636
kW-mo/yr
Natural Gas $61,552 9,841
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $86,290 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $75,703

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $64,982 $104,231 $50,000
853,244
kWh
$14,982
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $6,488 $35 $5,082
86,724
kWh
$1,406
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $4,046 $2,600 $4,046
69,064
kWh
- -
04 2.7124: Make a practice of turning off lights when not needed $3,573 $1 $3,573
60,970
kWh
- -
05 2.7446: Utilize sensors controlling roof and wall openings $2,612 $280 $238
4,060
kWh
- $2,374
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,216 $390 $1,734
29,612
kWh
$482
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,487 $35 $152
2,590
kWh
$1,335
-
kW-mo/yr
-
08 2.7447: Install vinyl strip / high speed / air curtain doors $886 $357 - - $886
-
MMBtu
TOTAL RECOMMENDED $86,290 $107,929 $64,825
1,106,264
kWh
$18,205
-
kW-mo/yr
$3,260
-
MMBtu
TOTAL IMPLEMENTED $75,703 $107,579 $59,353
1,012,890
kWh
$15,464
-
kW-mo/yr
$886
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs