ITAC Assessment: IA0547
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ITAC Assessment: IA0547
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Assessment Year 2015
Principal Product Driveline Parts
NAICS 333511: Industrial Mold Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 54
Plant Area 47,348
ft2
Annual Production 90,000
pieces
Production Hrs. Annual 6,864
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $181,541 2,881,001
kWh
Electricity Demand $70,450 6,648
kW-mo/yr
Electricity Fees $4,562 -
Natural Gas $2,127 266
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,439 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,920

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $18,121 $62,794 $14,003
222,256
kWh
$4,118
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,850 $546 $3,751
59,439
kWh
$1,099
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,141 $10,025 $3,200
50,794
kWh
$941
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $3,377 $13,764 $2,609
41,417
kWh
$768
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $3,317 $7,482 $3,317
52,647
kWh
- -
06 2.4221: Install compressor air intakes in coolest locations $2,806 $320 $2,164
34,088
kWh
$642
-
kW-mo/yr
-
07 2.7447: Install vinyl strip / high speed / air curtain doors $2,006 $6,175 - - $2,006
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $808 $2,466 $808
12,820
kWh
- -
09 2.7121: Utilize daylight whenever possible in lieu of artificial light $2,013 $2,700 $2,013
31,954
kWh
- -
TOTAL RECOMMENDED $41,439 $106,272 $31,865
505,415
kWh
$7,568
-
kW-mo/yr
$2,006
-
MMBtu
TOTAL IMPLEMENTED $27,920 $75,831 $21,762
345,309
kWh
$6,158
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs