ITAC Assessment: IA0515
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ITAC Assessment: IA0515
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Assessment Year 2014
Principal Product Blow Molded Plastic Parts
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 180
Plant Area 193,000
ft2
Annual Production 11,750,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $473,396 13,595,000
kWh
Electricity Demand $341,402 28,383
kW-mo/yr
Electricity Fees $26,073 -
Natural Gas $35,272 4,877
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,063 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,096

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7233: Use properly designed and sized hvac equipment $21,416 $3,325 - - $21,416
-
MMBtu
02 2.7447: Install vinyl strip / high speed / air curtain doors $4,176 $380 - - $4,176
-
MMBtu
03 2.4133: Use most efficient type of electric motors $6,894 $14,469 $4,253
121,177
kWh
$2,641
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $848 $402 $848
24,161
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,610 $392 $3,462
98,604
kWh
$2,148
-
kW-mo/yr
-
06 2.2691: Shut off cooling if cold outside air will cool process $5,119 $140,200 $3,349
95,400
kWh
$1,770
-
kW-mo/yr
-
TOTAL RECOMMENDED $44,063 $159,168 $11,912
339,342
kWh
$6,559
-
kW-mo/yr
$25,592
-
MMBtu
TOTAL IMPLEMENTED $38,096 $18,566 $7,715
219,781
kWh
$4,789
-
kW-mo/yr
$25,592
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs