| Assessment Year | 2013 |
|---|---|
| Principal Product | automotive spark plugs |
| NAICS | 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing |
| SIC | 3694: Electrical Equipment for Internal Combustion Engines |
| Sales Range | $50 M to 100M |
| # of Employees | 430 |
| Plant Area |
184,000
ft2
|
| Annual Production | 92,400,000
pieces
|
| Production Hrs. Annual | 8,560
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $637,605 | 18,544,050 |
kWh
|
$0.034 |
| Electricity Demand | $310,417 | 32,831 |
kW-mo/yr
|
$9.45 |
| Electricity Fees | $192,360 | - |
|
- |
| Natural Gas | $446,146 | 76,100 |
MMBtu
|
$5.86 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $264,697 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,266 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7313: Recycle air for heating, ventilation and air conditioning | $218,077 | $1,045,200 | - | - | - |
$218,077
-
MMBtu
|
|
| 02 | 2.2113: Repair or replace steam traps | $14,349 | $3,750 | - | - | - |
$14,349
-
MMBtu
|
|
| 03 | 2.1213: Direct warmest air to combustion intake | $2,845 | $1,000 | - | - | - |
$2,845
-
MMBtu
|
|
| 04 | 2.3212: Optimize plant power factor | $6,113 | $6,000 | - | - | $6,113 | - | |
| 05 | 2.6231: Utilize controls to operate equipment only when needed | $689 | $1,590 |
$689
20,080
kWh
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $6,734 | $5,775 |
$6,734
196,327
kWh
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $598 | $394 |
$386
11,268
kWh
|
$212
-
kW-mo/yr
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,512 | $1,000 | - | - | - |
$3,512
-
MMBtu
|
|
| 09 | 2.2136: Install / repair insulation on steam lines | $3,758 | $976 | - | - | - |
$3,758
-
MMBtu
|
|
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,022 | $210 |
$4,516
131,689
kWh
|
$3,506
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $264,697 | $1,065,895 |
$12,325
359,364
kWh
|
$3,718
-
kW-mo/yr
|
$6,113 |
$242,541
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $31,266 | $14,316 |
$689
20,080
kWh
|
- | $6,113 |
$24,464
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs