| Assessment Year | 2013 |
|---|---|
| Principal Product | Machined OEM Components |
| NAICS | 332710: Machine Shops |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
130,000
ft2
|
| Annual Production | 2,500,000
pieces
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $98,965 | 2,855,520 |
kWh
|
$0.035 |
| Electricity Demand | $134,507 | 8,616 |
kW-mo/yr
|
$15.61 |
| Natural Gas | $5,594 | 919 |
MMBtu
|
$6.09 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,373 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,228 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $24,332 | $5,000 | - |
$24,332
-
kW-mo/yr
|
- | |
| 02 | 2.8112: Combine utility meters | $31,535 | $40,000 | - |
$31,535
-
kW-mo/yr
|
- | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $932 | $500 |
$543
15,991
kWh
|
$389
-
kW-mo/yr
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,271 | $10,035 |
$1,260
37,065
kWh
|
$1,011
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $751 | $4,480 |
$421
12,373
kWh
|
- | $330 | |
| 06 | 2.7135: Install occupancy sensors | $444 | $1,450 |
$444
13,048
kWh
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $830 | $177 |
$460
13,522
kWh
|
$370
-
kW-mo/yr
|
- | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,278 | $11,250 |
$3,006
88,411
kWh
|
$1,272
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $65,373 | $72,892 |
$6,134
180,410
kWh
|
$58,909
-
kW-mo/yr
|
$330 | ||
| TOTAL IMPLEMENTED | $5,228 | $16,642 |
$3,128
91,999
kWh
|
$1,770
-
kW-mo/yr
|
$330 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs