ITAC Assessment: IA0505
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ITAC Assessment: IA0505
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Assessment Year 2013
Principal Product Automotive Components
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 115
Plant Area 57,000
ft2
Annual Production 1,250,000
units
Production Hrs. Annual 5,460
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $140,902 2,146,400
kWh
Electricity Demand $41,575 5,537
kW-mo/yr
Electricity Fees $27,301 -
Natural Gas $45,697 6,438
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,022 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,090

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $7,932 $1,010 $7,932
120,558
kWh
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $503 $50 $402
6,115
kWh
$101
-
kW-mo/yr
-
03 2.2511: Insulate bare equipment $319 $100 $319
4,862
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,467 $845 $1,990
30,231
kWh
$477
-
kW-mo/yr
-
05 2.6218: Turn off equipment when not in use $795 $200 $795
12,060
kWh
- -
06 2.4239: Eliminate or reduce compressed air usage $3,315 $910 $611
9,269
kWh
$2,704
-
kW-mo/yr
-
07 2.4221: Install compressor air intakes in coolest locations $920 $233 $738
11,222
kWh
$182
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $1,567 $5,123 $1,567
23,817
kWh
- -
09 2.2437: Recover waste heat from equipment $810 $270 - - $810
-
MMBtu
10 2.7142: Utilize higher efficiency lamps and/or ballasts $514 $1,066 $358
5,436
kWh
$156
-
kW-mo/yr
-
11 2.6218: Turn off equipment when not in use $2,880 $100 $2,880
43,780
kWh
- -
TOTAL RECOMMENDED $22,022 $9,907 $17,592
267,350
kWh
$3,620
-
kW-mo/yr
$810
-
MMBtu
TOTAL IMPLEMENTED $14,090 $8,897 $9,660
146,792
kWh
$3,620
-
kW-mo/yr
$810
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs