ITAC Assessment: IA0489
ITAC logo
ITAC Assessment: IA0489
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2012
Principal Product welded wire fabric
NAICS 331222: Steel Wire Drawing
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 180,000
ft2
Annual Production 50,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $349,217 10,924,200
kWh
Electricity Demand $223,735 24,592
kW-mo/yr
Electricity Fees $27,820 -
Natural Gas $264,387 71,904
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,218 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,082

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.7111: Reduce illumination to minimum necessary levels $1,668 $385 $1,051
32,639
kWh
$617
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $336 $298 $336
10,416
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,582 $12,659 $2,937
91,188
kWh
$1,645
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $9,978 $13,325 $7,285
226,215
kWh
$2,693
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,029 $532 $2,580
80,046
kWh
$1,449
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $4,423 $1,091 $2,854
88,604
kWh
$1,569
-
kW-mo/yr
-
07 2.3212: Optimize plant power factor $8,468 $3,237 - - $8,468
08 2.7314: Reduce ventilation air $5,734 $1,725 $3,675
114,138
kWh
$2,059
-
kW-mo/yr
-
TOTAL RECOMMENDED $39,218 $33,252 $20,718
643,246
kWh
$10,032
-
kW-mo/yr
$8,468
TOTAL IMPLEMENTED $29,082 $29,630 $19,667
610,607
kWh
$9,415
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs