ITAC Assessment: IA0485
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ITAC Assessment: IA0485
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Assessment Year 2012
Principal Product plastic bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 180,000
ft2
Annual Production 228,876,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $534,117 15,915,000
kWh
Electricity Demand $381,681 30,276
kW-mo/yr
Electricity Fees $27,693 -
Natural Gas $10,705 1,888
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $16,745 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,152

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,660 $273 $1,101
32,936
kWh
$559
-
kW-mo/yr
02 2.7111: Reduce illumination to minimum necessary levels $688 $525 $456
13,666
kWh
$232
-
kW-mo/yr
03 2.4221: Install compressor air intakes in coolest locations $5,133 $1,343 $3,541
105,997
kWh
$1,592
-
kW-mo/yr
04 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $3,683 $1,560 $3,683
110,278
kWh
-
05 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $774 $989 $774
23,159
kWh
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $910 $3,310 $910
27,256
kWh
-
07 2.4133: Use most efficient type of electric motors $1,493 $2,044 $990
29,646
kWh
$503
-
kW-mo/yr
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,511 $2,009 $780
23,300
kWh
$731
-
kW-mo/yr
09 2.7135: Install occupancy sensors $893 $882 $893
26,727
kWh
-
TOTAL RECOMMENDED $16,745 $12,935 $13,128
392,965
kWh
$3,617
-
kW-mo/yr
TOTAL IMPLEMENTED $12,152 $8,065 $8,535
255,431
kWh
$3,617
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs