ITAC Assessment: IA0484
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ITAC Assessment: IA0484
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Assessment Year 2012
Principal Product Expandable Foam
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 82,500
ft2
Annual Production 4,800,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $101,967 2,876,000
kWh
Electricity Demand $92,576 6,268
kW-mo/yr
Electricity Fees $6,775 -
Natural Gas $308,466 58,142
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,476 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1213: Direct warmest air to combustion intake $2,225 $401 - - $2,225
-
MMBtu
02 2.7111: Reduce illumination to minimum necessary levels $664 $390 $225
6,365
kWh
$439
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $442 $1,424 $442
12,460
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $769 $799 $424
11,996
kWh
$345
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $10,589 $11,275 $6,401
181,348
kWh
$4,188
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $2,822 $971 $1,686
47,790
kWh
$1,136
-
kW-mo/yr
-
07 2.2531: Re-size charging openings or add movable cover or door $1,014 $1,466 - - $1,014
-
MMBtu
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,427 $250 $786
22,278
kWh
$641
-
kW-mo/yr
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,537 $7,700 $1,726
48,882
kWh
$2,811
-
kW-mo/yr
-
10 2.4133: Use most efficient type of electric motors $987 $1,009 $516
14,647
kWh
$471
-
kW-mo/yr
-
TOTAL RECOMMENDED $25,476 $25,685 $12,206
345,766
kWh
$10,031
-
kW-mo/yr
$3,239
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs