| Assessment Year | 2012 |
|---|---|
| Principal Product | Expandable Foam |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
82,500
ft2
|
| Annual Production | 4,800,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $101,967 | 2,876,000 |
kWh
|
$0.035 |
| Electricity Demand | $92,576 | 6,268 |
kW-mo/yr
|
$14.77 |
| Electricity Fees | $6,775 | - |
|
- |
| Natural Gas | $308,466 | 58,142 |
MMBtu
|
$5.31 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $25,476 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1213: Direct warmest air to combustion intake | $2,225 | $401 | - | - |
$2,225
-
MMBtu
|
|
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $664 | $390 |
$225
6,365
kWh
|
$439
-
kW-mo/yr
|
- | |
| 03 | 2.7135: Install occupancy sensors | $442 | $1,424 |
$442
12,460
kWh
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $769 | $799 |
$424
11,996
kWh
|
$345
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,589 | $11,275 |
$6,401
181,348
kWh
|
$4,188
-
kW-mo/yr
|
- | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,822 | $971 |
$1,686
47,790
kWh
|
$1,136
-
kW-mo/yr
|
- | |
| 07 | 2.2531: Re-size charging openings or add movable cover or door | $1,014 | $1,466 | - | - |
$1,014
-
MMBtu
|
|
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,427 | $250 |
$786
22,278
kWh
|
$641
-
kW-mo/yr
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,537 | $7,700 |
$1,726
48,882
kWh
|
$2,811
-
kW-mo/yr
|
- | |
| 10 | 2.4133: Use most efficient type of electric motors | $987 | $1,009 |
$516
14,647
kWh
|
$471
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $25,476 | $25,685 |
$12,206
345,766
kWh
|
$10,031
-
kW-mo/yr
|
$3,239
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs