ITAC Assessment: IA0466
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ITAC Assessment: IA0466
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Assessment Year 2011
Principal Product Coiled Steel Springs
NAICS 332613: Spring Manufacturing
SIC 3495: Wire Springs
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 100,000
ft2
Annual Production 17,067,111
lb
Production Hrs. Annual 5,329
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $55,229 1,564,500
kWh
Electricity Demand $27,854 4,752
kW-mo/yr
Electricity Fees $2,549 -
Natural Gas $59,679 11,139
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,081 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,242

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,117 $500 $1,452
41,147
kWh
$665
-
kW-mo/yr
-
02 2.4221: Install compressor air intakes in coolest locations $159 $310 $113
3,194
kWh
$46
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $224 $25 $154
4,368
kWh
$70
-
kW-mo/yr
-
04 2.7111: Reduce illumination to minimum necessary levels $199 $35 $150
4,359
kWh
$49
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,338 $6,607 $1,470
41,670
kWh
$868
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,604 $11,597 $3,160
89,544
kWh
$1,444
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $343 $308 $343
10,099
kWh
- -
08 2.7231: Use radiant heater for spot heating $8,615 $16,800 - - $8,615
-
MMBtu
09 2.1116: Improve combustion control capability $482 $480 - - $482
-
MMBtu
TOTAL RECOMMENDED $19,081 $36,662 $6,842
194,381
kWh
$3,142
-
kW-mo/yr
$9,097
-
MMBtu
TOTAL IMPLEMENTED $10,242 $19,837 $6,688
190,013
kWh
$3,072
-
kW-mo/yr
$482
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs