ITAC Assessment: IA0459
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ITAC Assessment: IA0459
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Assessment Year 2010
Principal Product Dairy, Nonfat dry milk
NAICS 311511: Fluid Milk Manufacturing
SIC 2023: Dry, Condensed, and Evaporated Dairy Products
Sales Range $50
M
to 100
M
# of Employees 47
Plant Area 78,000
ft2
Annual Production 500,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $457,883 6,903,000
kWh
Electricity Demand $83,938 11,587
kW-mo/yr
Natural Gas $1,012,258 190,031
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,227 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,076

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,460 $3,923 $3,513
52,951
kWh
$947
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $1,643 $1,978 $1,643
24,760
kWh
- -
03 2.2691: Shut off cooling if cold outside air will cool process $21,406 $10,000 $21,406
322,392
kWh
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $23,761 $1,000 - - $23,761
-
MMBtu
05 2.1213: Direct warmest air to combustion intake $7,611 $1,500 - - $7,611
-
MMBtu
06 2.1243: Use heat from boiler blowdown to preheat boiler feed water $2,057 $1,500 - - $2,057
-
MMBtu
07 2.2135: Repair and eliminate steam leaks $700 $1,000 - - $700
-
MMBtu
08 2.4133: Use most efficient type of electric motors $3,899 $329 $3,349
50,436
kWh
$550
-
kW-mo/yr
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,256 $500 $4,572
68,853
kWh
$684
-
kW-mo/yr
-
10 2.4221: Install compressor air intakes in coolest locations $1,434 $450 $1,248
18,746
kWh
$186
-
kW-mo/yr
-
TOTAL RECOMMENDED $72,227 $22,180 $35,731
538,138
kWh
$2,367
-
kW-mo/yr
$34,129
-
MMBtu
TOTAL IMPLEMENTED $38,076 $6,752 $11,434
172,240
kWh
$2,181
-
kW-mo/yr
$24,461
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs