ITAC Assessment: DL0178
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ITAC Assessment: DL0178
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Assessment Year 2019
Principal Product High Density Insulation
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 20,000
ft2
Annual Production 13,700
units
Production Hrs. Annual 4,192
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $58,060 748,309
kWh
Electricity Demand $16,290 2,988
kW-mo/yr
Natural Gas $27,246 3,383
MMBtu
Waste Disposal Costs
Water Usage $44,136 3,600
Tgal
TOTAL YEARLY COSTS $145,732
RECOMMENDED SAVINGS* $48,110 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Usage Savings
01 3.4115: Recover and reuse cooling water $13,590 $4,000 $1,330
13,450
kWh
- $12,260
-
Tgal
02 2.7243: Improve air circulation with destratification fans / other methods $470 $750 $470
4,710
kWh
- -
03 2.7261: Install timers and/or thermostats $640 $60 $340
4,330
kWh
$300
-
MMBtu
-
04 3.4111: Use closed cycle process to minimize waste water production $18,880 $10,000 - - $18,880
-
Tgal
05 2.4239: Eliminate or reduce compressed air usage $910 $1,000 $910
9,220
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,720 $2,500 $1,720
17,330
kWh
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,900 $2,750 $11,900
120,100
kWh
- -
TOTAL RECOMMENDED $48,110 $21,060 $16,670
169,140
kWh
$300
-
MMBtu
$31,140
-
Tgal
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs