ITAC Assessment: IA0453
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ITAC Assessment: IA0453
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Assessment Year 2010
Principal Product Polyethylene plastic pipe
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 63,000
ft2
Annual Production 19,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $225,686 5,745,600
kWh
Electricity Demand $96,319 13,584
kW-mo/yr
Electricity Fees $380 -
Natural Gas $4,214 715
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,222 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,657

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $8,157 $19,968 $7,902
201,084
kWh
$255
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $1,082 $1,037 $1,082
27,517
kWh
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,755 $24,540 $5,592
142,272
kWh
$163
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $5,525 $11,586 $5,369
136,626
kWh
$156
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $203 $25 $196
4,992
kWh
$7
-
kW-mo/yr
-
06 2.2437: Recover waste heat from equipment $2,037 $1,500 - - $2,037
-
MMBtu
07 2.4221: Install compressor air intakes in coolest locations $570 $530 $424
10,792
kWh
$146
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $678 $81 $332
8,487
kWh
$346
-
kW-mo/yr
-
09 2.7243: Improve air circulation with destratification fans / other methods $1,215 $3,400 - - $1,215
-
MMBtu
TOTAL RECOMMENDED $25,222 $62,667 $20,897
531,770
kWh
$1,073
-
kW-mo/yr
$3,252
-
MMBtu
TOTAL IMPLEMENTED $16,657 $36,072 $14,685
373,714
kWh
$757
-
kW-mo/yr
$1,215
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs