ITAC Assessment: IA0452
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ITAC Assessment: IA0452
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Assessment Year 2010
Principal Product Custom Molded Rubber Products
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 60,000
ft2
Annual Production 1,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $41,965 812,990
kWh
Electricity Demand $16,168 1,897
kW-mo/yr
Electricity Fees $547 -
Natural Gas $8,681 1,436
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $14,418 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,300

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $509 $20 $386
7,488
kWh
$123
-
kW-mo/yr
02 2.4221: Install compressor air intakes in coolest locations $244 $285 $184
3,556
kWh
$60
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,308 $98 $991
19,218
kWh
$317
-
kW-mo/yr
04 2.4239: Eliminate or reduce compressed air usage $3,118 $824 $1,231
23,855
kWh
$1,887
-
kW-mo/yr
05 2.4133: Use most efficient type of electric motors $482 $769 $365
7,070
kWh
$117
-
kW-mo/yr
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,217 $60 $848
16,443
kWh
$369
-
kW-mo/yr
07 2.7142: Utilize higher efficiency lamps and/or ballasts $6,294 $8,619 $4,690
90,899
kWh
$1,604
-
kW-mo/yr
08 2.7135: Install occupancy sensors $1,246 $1,600 $1,246
24,147
kWh
-
TOTAL RECOMMENDED $14,418 $12,275 $9,941
192,676
kWh
$4,477
-
kW-mo/yr
TOTAL IMPLEMENTED $11,300 $11,451 $8,710
168,821
kWh
$2,590
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs