| Assessment Year | 2009 |
|---|---|
| Principal Product | Composite pressure vessels |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | less than $500 k |
| # of Employees | 135 |
| Plant Area |
201,000
ft2
|
| Annual Production | 13,000
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $171,045 | 7,629,500 |
kWh
|
$0.022 |
| Electricity Demand | $262,756 | 16,392 |
kW-mo/yr
|
$16.03 |
| Natural Gas | $478,375 | 43,621 |
MMBtu
|
$10.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $232,741 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $136,226 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,768 | $5,819 |
$2,705
124,080
kWh
|
$4,063
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $36,189 | $29,591 |
$14,555
667,800
kWh
|
$21,634
-
kW-mo/yr
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,951 | $12,486 |
$7,221
331,200
kWh
|
$10,730
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $24,368 | $32,570 |
$6,833
313,628
kWh
|
$17,535
-
kW-mo/yr
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $374 | $876 |
$374
17,140
kWh
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,146 | $268 |
$1,708
78,246
kWh
|
$2,438
-
kW-mo/yr
|
- | - | |
| 07 | 2.2514: Cover open tanks | $26,317 | $20,000 | - | - |
$26,317
-
MMBtu
|
- | |
| 08 | 2.4323: Use optimum size and capacity equipment | $23,136 | $15,000 | - | - |
$23,136
-
MMBtu
|
- | |
| 09 | 2.2511: Insulate bare equipment | $4,474 | $3,180 | - | - |
$4,474
-
MMBtu
|
- | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $4,136 | $740 |
$4,136
189,742
kWh
|
- | - | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $10,917 | $1,860 |
$5,412
248,258
kWh
|
$5,505
-
kW-mo/yr
|
- | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,241 | $15 |
$2,597
119,136
kWh
|
$2,644
-
kW-mo/yr
|
- | - | |
| 13 | 2.2437: Recover waste heat from equipment | $21,403 | $1,860 | - | - |
$21,403
-
MMBtu
|
- | |
| 14 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $505 | $1,000 | - | - |
$505
-
MMBtu
|
- | |
| 15 | 2.1213: Direct warmest air to combustion intake | $333 | $213 | - | - |
$333
-
MMBtu
|
- | |
| 16 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $16,258 | $40,000 | - | - |
$16,258
-
MMBtu
|
- | |
| 17 | 2.2136: Install / repair insulation on steam lines | $1,399 | $1,461 |
$357
16,364
kWh
|
- |
$1,042
-
MMBtu
|
- | |
| 18 | 2.2164: Turn off steam tracing during mild weather | $957 | $260 |
$244
11,193
kWh
|
- |
$713
-
MMBtu
|
- | |
| 19 | 2.7229: Air condition only space necessary | $1,847 | $3,725 |
$1,847
84,744
kWh
|
- | - | - | |
| 20 | 2.7243: Improve air circulation with destratification fans / other methods | $943 | $2,600 | - | - |
$943
-
MMBtu
|
- | |
| 21 | 3.4154: Eliminate leaks in water lines and valves | $2,298 | $115 | - | - | - |
$2,298
-
Tgal
|
|
| 22 | 2.6231: Utilize controls to operate equipment only when needed | $19,469 | $15,000 | - | - |
$19,469
-
MMBtu
|
- | |
| 23 | 2.7224: Reduce space conditioning during non-working hours | $3,312 | $2,060 |
$741
33,980
kWh
|
- |
$2,571
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $232,741 | $190,699 |
$48,730
2,235,511
kWh
|
$64,549
-
kW-mo/yr
|
$117,164
-
MMBtu
|
$2,298
-
Tgal
|
||
| TOTAL IMPLEMENTED | $136,226 | $139,785 |
$38,517
1,767,009
kWh
|
$56,400
-
kW-mo/yr
|
$39,011
-
MMBtu
|
$2,298
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs