ITAC Assessment: IA0440
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ITAC Assessment: IA0440
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Assessment Year 2009
Principal Product CNC Precision Machined Parts
NAICS 332721: Precision Turned Product Manufacturing
SIC 5084: Industrial Machinery and Equipment
Sales Range $5
M
to 10
M
# of Employees 76
Plant Area 34,500
ft2
Annual Production 660,000
lb
Production Hrs. Annual 6,292
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $57,917 1,468,940
kWh
Electricity Demand $20,945 232
kW-mo/yr
Natural Gas $20,559 1,896
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,775 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,548

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,119 $2,112 $820
20,763
kWh
$299
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $241 $200 $166
4,246
kWh
$75
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $312 $72 $229
11,578
kWh
$83
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $153 $60 $108
2,730
kWh
$45
-
kW-mo/yr
- -
05 2.6218: Turn off equipment when not in use $386 $60 $386
9,784
kWh
- - -
06 2.2223: Enhance sensitivity of temperature control and cutoff $74 $100 - - $74
-
MMBtu
-
07 2.6218: Turn off equipment when not in use $490 $130 - - - $490
-
Tgal
TOTAL RECOMMENDED $2,775 $2,734 $1,709
49,101
kWh
$502
-
kW-mo/yr
$74
-
MMBtu
$490
-
Tgal
TOTAL IMPLEMENTED $2,548 $2,574 $1,601
46,371
kWh
$457
-
kW-mo/yr
- $490
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs