ITAC Assessment: IA0430
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ITAC Assessment: IA0430
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Assessment Year 2008
Principal Product spun metal
NAICS 333517: Machine Tool Manufacturing
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range greater than $500
M
# of Employees 55
Plant Area 115,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 4,394
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $78,378 1,181,760
kWh
Electricity Demand $18,363 4,488
kW-mo/yr
Natural Gas $16,113 1,395
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $17,140 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,147

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,156 $23,886 $10,785
226,574
kWh
$2,371
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $444 $1,291 $348
7,316
kWh
$96
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $388 $19 $314
6,591
kWh
$74
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $1,064 $1,045 - - $1,064
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,111 $411 $903
18,854
kWh
$208
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $329 $444 $265
5,607
kWh
$64
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $648 $1,617 $503
10,985
kWh
$145
-
kW-mo/yr
-
TOTAL RECOMMENDED $17,140 $28,713 $13,118
275,927
kWh
$2,958
-
kW-mo/yr
$1,064
-
MMBtu
TOTAL IMPLEMENTED $2,147 $2,047 $1,720
36,430
kWh
$427
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs