| Assessment Year | 2008 |
|---|---|
| Principal Product | Valves |
| NAICS | 332911: Industrial Valve Manufacturing |
| SIC | 3491: Industrial Valves |
| Sales Range | $100 M to 500M |
| # of Employees | 660 |
| Plant Area |
370,000
ft2
|
| Annual Production | 21,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $475,053 | 13,953,600 |
kWh
|
$0.034 |
| Electricity Demand | $340,446 | 2,650 |
kW-mo/yr
|
$128.47 |
| Electricity Fees | $14,304 | - |
|
- |
| Natural Gas | $176,318 | 19,342 |
MMBtu
|
$9.12 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $14,967 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,013 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $1,874 | $1,380 |
$1,109
41,555
kWh
|
$765
-
kW-mo/yr
|
- | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,875 | $45 |
$2,934
88,109
kWh
|
$1,941
-
kW-mo/yr
|
- | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $620 | $480 |
$620
18,616
kWh
|
- | - | |
| 04 | 2.2136: Install / repair insulation on steam lines | $170 | $190 |
$170
5,112
kWh
|
- | - | |
| 05 | 2.7144: Install spectral reflectors / delamp | $460 | $68 |
$290
8,705
kWh
|
$170
-
kW-mo/yr
|
- | |
| 06 | 2.7135: Install occupancy sensors | $1,353 | $2,424 |
$1,353
40,590
kWh
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,292 | $2,641 |
$2,078
62,400
kWh
|
$1,214
-
kW-mo/yr
|
- | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $481 | $350 | - | - |
$481
-
MMBtu
|
|
| 09 | 2.7231: Use radiant heater for spot heating | $1,842 | $25,870 | - | - |
$1,842
-
MMBtu
|
|
| TOTAL RECOMMENDED | $14,967 | $33,448 |
$8,554
265,087
kWh
|
$4,090
-
kW-mo/yr
|
$2,323
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $12,013 | $31,520 |
$6,535
196,211
kWh
|
$3,155
-
kW-mo/yr
|
$2,323
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs