ITAC Assessment: IA0428
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ITAC Assessment: IA0428
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Assessment Year 2008
Principal Product iron castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $5
M
to 10
M
# of Employees 41
Plant Area 45,000
ft2
Annual Production 1,000
ton
Production Hrs. Annual 3,549
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $149,932 10,204
kWh
Electricity Demand $95,795 19,728
kW-mo/yr
Natural Gas $56,920 5,777
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $66,188 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,017 $262 $765
15,333
kWh
$252
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,045 $1,297 $750
15,042
kWh
$295
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,152 $1,759 $3,124
62,599
kWh
$1,028
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $1,880 $452 $1,404
28,142
kWh
$476
-
kW-mo/yr
-
05 2.4133: Use most efficient type of electric motors $2,344 $220 $1,722
34,521
kWh
$622
-
kW-mo/yr
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,921 $511 $1,395
28,003
kWh
$526
-
kW-mo/yr
-
07 2.7491: Insulate glazing, walls, ceilings, and roofs $194 $3,086 - - $194
-
MMBtu
08 2.1117: Relocate oven / furnace to more efficient location $23,965 $2,500 - - $23,965
-
MMBtu
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $19,149 $10,000 - $19,149
-
kW-mo/yr
-
10 2.4239: Eliminate or reduce compressed air usage $10,521 $10,000 $7,916
158,640
kWh
$2,605
-
kW-mo/yr
-
TOTAL RECOMMENDED $66,188 $30,087 $17,076
342,280
kWh
$24,953
-
kW-mo/yr
$24,159
-
MMBtu
TOTAL IMPLEMENTED $22,880 $14,501 $17,076
342,280
kWh
$5,804
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs